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Factors Go Into Cost When Purchasing An Overhead Crane

11 Oct, 2021

An overhead bridge crane is a massive piece of mechanical equipment. When budgeting for an overhead crane for your business, you may wonder what costs lay ahead of you.

What factors affecting you buy an affordable overhead crane?

how to save cost when buy overhead crane

Crane Types:

  • There are several different types of cranes, each suited to a particular application. For example, jib crane, gantry crane, or free-standing workstation crane works for your needs.
  • In that case, those simpler and relatively more compact lifting systems may cost substantially less than a double girder overhead bridge crane used for moving significantly larger loads farther.
  • This would be due to the increased complexity of the engineering for a bridge crane, more materials to build it, and the additional components.

Capacity:

  • Is your crane lifting 5 tons of materials at a time or upwards of 150 tons? Are you using any below-the-hook devices? The maximum load your crane can lift can make a difference in its total cost.
  • Cranes built to withstand larger capacity loads will require the energy, engineering, materials and components to support excessive weights.
  • At the same time, lighter lifts can be accomplished using much less from smaller and less expensive types of cranes such as workstation cranes.

Span:

  • The span of a bridge crane is the length between its runway tracks, in other words, the length of the crane.
  • The longer the crane, the greater the need for additional engineering requirements and the more steel used to build bigger crane girders.
  • The price of steel can also fluctuate due to market value in the world economy, and the final cost of your overhead crane will be dependent on this factor. For this reason, a double girder crane will be more expensive than a single girder bridge crane.

The Runway:

  • Do you plan on saving money by installing a new crane onto an existing runway in your workspace? If so, you must be sure that the old structure can support the weight and loading of the new crane, and if not, modifications may be needed, which could incur more expense.
  • If a new runway system is required, is the existing floor able to support the crane's load, and will the runway tie back to the building?
  • Any type of existing obstructions, other machinery, or overhead impediments in your workspace that should be considered when installing the runway or crane may add additional costs as well.

Operating Speed:

  • If material processing requires your crane to make fast and frequent lifts per hour, this may create stress and wear on your components.
  • Therefore, parts will likely need to be replaced sooner than and more often than a slower moving crane. In addition, cost adders are typical for high operating speeds due to the increased horsepower required.

Transportation:

  • How far away from your facility is located from the source of your manufactured final product, oil prices and cargo costs and taxes will also affect overhead crane affordability.

Crane Controls:

  • What method will your crane operator use to move and load materials with your crane?
  • On the higher end, some larger, heavy-duty bridge cranes may have a built-in cab as a control center for your operator to maneuver close to the equipment, allowing real-time monitoring of the crane's operations.
  • Hand-held devices are significantly less expensive. Radio controls for ground-level operations or pendant controls that hang directly from the hoist can be purchased at affordable prices and custom configured for versatility.

Maintenance & Inspection Costs:

  • Don’t forget about adding the cost of a proper maintenance and inspection program into your overall ongoing budget.
  • Overhead bridge cranes are required to periodic inspection and preventative programs. However, the intervals are dependent on the duty cycle, typically ranging from one to four times a year performed by a qualified technician.

Welcome to contact DQCRANES, can make sure you get the perfect crane solutions at the most economical price. 

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