10 Ton & 30 Ton Dual Speed Wire Rope Hoists for Steel Mill in Pakistan

In September 2025, one of our long-term clients from a steel plant in Pakistan contacted Yuantai Crane with a new lifting requirement. Having purchased several overhead crane systems from us before, the customer was delighted with the stability and durability of our products and decided to expand their production capacity with new hoists.

The new order includes:
 

• 1 set of 10-ton dual-speed wire rope hoist with double girder trolley
• 1 set of 30-ton dual-speed metallurgical hoist with trolley

Both hoists are designed for heavy-duty steel handling, with a lifting height of 12 meters.
 

• The 10-ton hoist features a lifting speed of 7/0.7 m/min, suitable for precise operation.
• The 30-ton metallurgical hoist operates at 2.4/0.24 m/min, making it ideal for lifting molten metal or high-temperature materials.

Communication & Solution Design

During the early discussion, the client provided detailed working conditions, including:
 

• High ambient temperature near the furnace area
• Long working hours under continuous operation
• Precise positioning requirements for steel billet and ladle handling

After a technical evaluation, our engineering team proposed a dual-speed hoist solution that balances efficiency and precision:
 

• For the 10-ton unit, we used an MD model double speed hoist with a double-girder trolley, ensuring stable travel and reduced vibration.
• For the 30-ton hoist, we recommended a metallurgical hoist equipped with a heat-resistant motor, thermal protection system, and double braking mechanism to guarantee safe operation under harsh conditions.

All designs strictly comply with safety standards, ensuring smooth operation, minimal maintenance, and long service life. Yuantai also provided beam reinforcement advice and trolley rail alignment drawings to fit seamlessly with the client’s existing double girder crane — forming a complete, integrated lifting system rather than a stand-alone hoist.

Electric Hoist Technical Specifications

10 Ton Dual Speed Wire Rope Hoist

1. Lifting Capacity: 10 tons
2. Lifting Height: 12 meters
3. Speed: 7/0.7 m/min
4. Traveling Speed: 0-20 m/min
5. Power Supply: 480V/50Hz/3-phase
6. Design: Compact structure, low headroom, double girder trolley design

Features:
 

• Dual-speed motor for accurate load handling
• Smooth starting and braking performance
• Low-maintenance gearbox
• Optional wireless remote control

30 Ton Metallurgical Hoist

1. Lifting Capacity: 30 tons
2. Lifting Height: 12 meters
3. Speed: 2.4/0.24 m/min
4. Traveling Speed: 0-20 m/min
5. Power Supply: 480V/50Hz/3-phase
6. Design: Heavy-duty construction with thermal-resistant components

Features:
 

• Double brake system for high safety
• High-temperature resistant wire rope
• Overload and overspeed protection
• Suitable for steel ladle, billet, and molten metal lifting

Production & Delivery

After final confirmation, the project entered production in Yuantai’s modern workshop. Hoisting motors, brakes, and gearboxes were all tested under full load. Each hoist underwent a 72-hour running test to ensure consistent dual-speed performance. The trolleys were precisely aligned to fit the client’s existing crane girders, minimizing onsite adjustment.



Upon completion, both double girder hoists were securely packed and shipped to Pakistan by sea. The client arranged self-installation under our remote video guidance, which saved both time and cost while ensuring correct assembly and commissioning.

Client Feedback

Once installed, both hoists performed smoothly:

• The dual-speed control allowed precise positioning of billets and ladles.
• The metallurgical hoist operated safely under ambient temperatures exceeding 60°C.
• The plant’s material handling efficiency improved by over 25%, while maintenance downtime was significantly reduced.
• Operators praised the quiet operation, accurate braking, and easy-to-maintain structure.

The customer has already initiated discussions for the next phase — upgrading their existing 50-ton overhead crane with frequency inverter control.

Energy Efficiency & Safety Advantages

Both electric hoist trolleys are equipped with high-efficiency motors and dual-speed control, reducing energy consumption by 15–20% compared to traditional single-speed models.
The soft start and stop design minimizes load swing, enhances safety, and improves operational precision during lifting.

Maintenance & After-Sales Service

Yuantai provides a full package of technical manuals, spare parts, and online support.
 

• Standardized components for easy replacement locally
• Remote diagnostic assistance within 24 hours
• Lifetime technical consultation and parts availability

These services ensure stable operation and reduce maintenance costs for long-term use.

Lifting Equipment Solutions for Steel Mills in Pakistan

Equipment Type	Capacity Range	Application	Main Features
Double Girder Overhead Crane	5 – 500 tons	Steel coil, billet, casting handling	High lifting height, smooth dual hoist operation
Metallurgical Overhead Crane	10 – 320 tons	Ladle and molten metal transfer	Heat-resistant design, double brake, insulation protection
Electric Wire Rope Hoist	1 – 50 tons	Maintenance and assembly lines	Compact design, precise control, long service life
electric chain hoist	0.5 – 10 tons	Machine parts and light fabrication	Lightweight, easy operation, reliable dual-speed option
gantry crane	5 – 100 tons	Outdoor steel stockyard and coil storage	Weatherproof, movable, strong structure
transfer cart	2 – 200 tons	Coil, billet, mold transportation	Battery or cable powered, with optional 360° rotation

Long-Term Cooperation

This project marks the third cooperation between Yuantai and this Pakistani steel mill since 2021. Our reliable product performance, timely communication, and technical support have made Yuantai a trusted lifting partner for multiple production lines.

FAQs About Wire Rope Hoists for Steel Plants

1. What type of hoist is most suitable for high-temperature steel mill operations?

For furnace or ladle handling areas, metallurgical wire rope hoists are recommended. They are equipped with heat-resistant motors, double braking systems, and thermal insulation to ensure safe operation in environments exceeding 60°C.

2. Can Yuantai hoists be customized to fit existing crane girders or structures?

Yes. Our engineers provide beam drawings and adaptation solutions to ensure the new hoist matches your existing crane system — saving installation time and cost.

3. What control methods are available?

We offer push-button pendant control, wireless remote control, and cab control options. Dual-speed or frequency inverter (VFD) systems can be selected for precise positioning.

4. Do you provide installation services in Pakistan?

We provide remote installation guidance via video call, online documents, and real-time technical support. If required, on-site installation assistance can be arranged through our local partners.

5. How long is the warranty period, and what about spare parts?

All Yuantai hoists come with a 12-month warranty (from commissioning date). Spare parts are standardized and can be shipped worldwide within 3–7 days. Technical support is available 24/7.

6. What other lifting equipment does Yuantai supply for steel mills?

We offer overhead cranes, gantry cranes, transfer carts, ladle cranes, and coil handling cranes, all customizable to your plant layout and voltage requirements.

Upgrade Your Steel Mill Lifting System

Yuantai Crane provides customized, electric hoists and overhead cranes designed specifically for the steel and metallurgical industries. Whether you need a reliable hoist for ladle handling, a crane system upgrade, or a complete material handling solution, our experts are here to help.

Contact us today for a free technical consultation and quotation. Or simply send us your workshop drawing — we’ll design an economical and efficient lifting solution for you within 24 hours.