DQCRANES 40 Ton RTG Crane Installed in UAE Precast Yard

• Project Location: United Arab Emirates (UAE)
• Customer Industry: Precast Concrete & Building Component Manufacturing
• Crane Model: Rubber Tyre gantry crane (rtg Crane)
• Rated Capacity: 40 Ton (Dual Hoists: 20+20 Ton)
• Application: Outdoor handling of precast concrete elements and heavy molds

Project Overview

DQCRANES has successfully designed, manufactured, and installed a 40 ton rubber tyre gantry crane for a leading building manufacturing company in the UAE. The crane was engineered to handle heavy precast concrete components and steel molds in the customer’s outdoor yard, enabling efficient and flexible movement of loads without relying on fixed tracks or rail systems.

The project required a dual hoist configuration (20+20 tons) to lift large or asymmetrical components independently or synchronously, depending on operational needs.

Key Specifications of RTG Gantry Crane UAE

1. Rated Load: 40 Ton (2×20 Ton hoists)
2. Span: 28 meters – covering wide transfer zones
3. Lifting Height: 6 meters – suitable for stacking and mold handling
4. Structure: Modular welded steel frame with corrosion-resistant coating
5. Mobility: 4-wheel / 8-wheel heavy-duty rubber tyres for cross-yard travel
6. Drive System: Diesel generator powered (customizable with hybrid/electric)
7. Steering Modes: Straight, 90° turning, crab steering, carousel turning
8. Controls: Wireless remote + driver cabin for dual-mode operation
9. Safety Features: Anti-sway system, overload protection, emergency stops, limit switches

Applications

This RTG crane is now operating in outdoor production and storage zones to:
 

• Transfer large precast concrete walls, columns, and beams
• Lift and move heavy steel molds between the casting and cleaning areas
• Maneuver smoothly across uneven ground, eliminating the need for rail foundation
• Increase operational efficiency and safety in open-yard production areas

The result: streamlined handling process, reduced manual labor, and increased productivity in precast operations.

Types of Precast Yard Gantry Cranes for Sale in the Middle East

Precast concrete production requires efficient and heavy-duty lifting equipment to handle large panels, beams, columns, and steel molds. At DQCRANES, we offer a wide range of precast yard gantry cranes for sale in the Middle East, each designed to meet different lifting needs and yard conditions.

1. Rubber Tyre Gantry Crane (RTG Crane)

• Best for: Outdoor precast yards with flexible layouts and no rail infrastructure
• Mobility: Mounted on heavy-duty rubber tyres
• Capacity: 10 to 500 tons
• Power Source: Diesel, hybrid, or electric

Benefits:
No rail installation required
Easy to move between casting zones and storage yards
Multiple steering modes for tight maneuvering

2. Rail Mounted Gantry Crane (rmg Crane)

• Best for: Fixed-path, high-efficiency lifting in large-scale precast yards
• Mobility: Runs on rails installed in the ground
• Capacity: 10 to 200 tons
• Power Source: Fully electric

Benefits:
High speed and lifting precision
Lower operating cost (electric drive)
Suitable for repetitive, automated material handling
Considerations: Requires a rail foundation and a fixed path

3. single girder gantry crane

• Best for: Light to medium-duty lifting (under 20 tons)
• Structure: Single beam + hoist + legs
• Mobility: Can be rail-mounted or tyre-mounted

Benefits:
Cost-effective solution
Easy to install and operate
Suitable for mold handling, accessory transport

4. double girder gantry crane

• Best for: Heavy-duty lifting and high lifting height requirements
• Structure: Twin beams supporting hoist trolley
• Capacity: 10 to 200+ tons
• Span: 10–35m customizable

Benefits:
Higher lifting height and speed
Supports large-span precast component handling
Can be rail-mounted or on rubber tyres

5. Semi Gantry Crane (Leg-Girder + Wall-Track Type)

• Best for: When one side is open and the other side is against a building or casting bed
• Structure: One side with rail/track on the ground, one side connected to an elevated beam or wall
• Application: Limited-space precast operations

Benefits:
Saves space
Reduced cost compared to a full gantry crane

Choosing the Right Gantry Crane in the Middle East

When selecting a outdoor gantry crane for your precast yard in Middle East, consider:
 

• Load capacity & size of precast elements
• Available yard space and terrain
• Need for mobility or fixed rails
• Budget and energy preference (diesel vs electric)
• Installation requirements and local weather (heat, sand)

DQCRANES provides complete crane solutions for precast manufacturers across the Middle East. All cranes are custom-designed to meet your production line, casting zone, and material flow needs.

• Free 2D/3D layout design
• Factory-direct pricing
• Remote installation support & after-sales service

Contact us today for a tailored quote and crane selection guidance.

Why UAE Clients Chose DQCRANES?

• Tailor-Made Engineering: Designed to match their specific outdoor layout and workflow
• Durable & Weather-Resistant: Withstands high heat and sandstorm conditions in the UAE
• Flexible Operation: Multi-steering modes for tight turning and complex site layouts
• Dual Hoist Synchronization: Ideal for long, bulky concrete elements
• Installation & Support: Full technical support and remote guidance available

40 Ton Gantry crane installation Highlights

• Site Survey & Layout Design

Our engineering team worked closely with the client to assess yard conditions, casting zone layout, and transport paths. A 3D crane layout was delivered for client approval.

• Modular Delivery & On-Site Assembly

All major components were shipped in modules and assembled on-site, reducing transport cost and improving installation efficiency.

• Electrical & Hydraulic Setup

The RTG crane is powered by a diesel generator set with backup electrical interface. All control wiring, steering systems, and hoisting mechanisms were installed and tested locally.

• Remote Commissioning & Training

Our technical team provided remote commissioning support, and trained the client's operators on crane controls, maintenance, and safety systems.

• Turnkey Delivery

From engineering to testing, the entire installation process was completed within 3 weeks, ensuring minimal disruption to the client’s production.

Customer Feedback

“The rubber tyred gantry crane from DQCRANES perfectly matches our production needs. It is strong, stable, and easy to operate even under extreme temperatures. The team was very professional throughout the whole process.”
— Project Manager, UAE Building Products Company

Looking for an RTG for Your Project?

DQCRANES offers fully customized rubber gantry cranes tailored to the construction, concrete, port, and logistics sectors. Whether you're handling precast components, steel structures, containers, or oversized loads, we deliver efficient and economical crane solutions built for your environment.



Contact us with your lifting needs—our engineers will provide a tailored design, layout plan, and competitive price.