Project Overview
In the competitive world of manufacturing, efficiency and affordability are critical. For a mold assembly facility in the
Philippines, finding the right lifting solution meant balancing budget constraints with the need for precision, durability, and workspace adaptability. This case study explores how DQCRANES delivered two sets of cheap aluminum
gantry cranes tailored to streamline mold assembly processes while staying cost-effective.
Client Background
The client, a Philippine-based automotive parts manufacturer, specializes in producing high-precision molds for international clients. Their challenges included:
- Limited workshop space requiring compact equipment.
- Frequent lifting of delicate mold components (up to 1 ton).
- Budget restrictions for investing in heavy-duty steel cranes.
- Corrosion risks due to the humid tropical climate.
The Solution: DQCRANES’ Aluminum Gantry Cranes
After evaluating the client’s needs, DQCRANES offers two fixed height
portable gantry cranes with the following specifications:
- Capacity: 1 ton
- Height: 2.5 meters (fixed)
- Span: 2 meters
- Material: Aluminum alloy material, corrosion-resistant
- Mobility: Equipped with PU casters and brake system for safe repositioning
- Ease of assembly: Modular bolt-together design for quick installation without welding.
Why Aluminum Gantry Over Steel?
Mold workshops demand precision, flexibility, and efficiency, especially when handling delicate, high-value molds. While steel gantry cranes are traditionally popular, aluminum gantry cranes offer distinct advantages tailored to mold assembly environments.
- Lightweight & Portability: Aluminum gantry crane weighs 70% less than steel, making repositioning in tight workshop spaces easy.
- Portability: Aluminum cranes can be moved manually or with minimal effort, reducing downtime and labor strain.
- Corrosion Resistance: Naturally rust-resistant, even in humid or coastal climates (e.g., the Philippines).
- Cleanliness: Aluminum ensures a clean, corrosion-free workspace, critical for precision manufacturing.
- Cost Efficiency: Lower lifetime costs due to reduced shipping fees (lightweight), no anti-corrosion maintenance, and minimal foundation requirements.
- Ergonomics & Safety: Aluminum gantry with lightweight design reduces physical strain during assembly, allowing operators to position molds with greater precision and less effort.
- Workspace Adaptability: Aluminium gantry crane with modular designs that fit into confined spaces, maximizing floor space without sacrificing capacity.
- Speed of Installation: Pre-assembled units can be operational in hours. Aluminum cranes minimize setup downtime, allowing workshops to resume production faster.
Manufacturing & Exporting
Once the order was confirmed, DQCRANES' production team completed the manufacturing process within 10 working days, maintaining strict quality standards and performing multiple load tests for safety assurance.
The two aluminium gantry cranes were securely packed and shipped via sea freight to Manila Port, Philippines. DQCRANES' logistics and customer support teams coordinated closely with the client to ensure smooth customs clearance and delivery to the workshop site.
Application: Mold Assembly in the Philippines
The primary purpose of the aluminum gantry cranes is to support mold handling and assembly processes in a local manufacturing facility. Molds are typically heavy and require precise positioning, making a reliable lifting system essential.
With these cranes, workers can:
- Safely lift and position molds during the production setup
- Reduce manual labor and workplace injuries
- Improve overall workflow efficiency
The equipment has already been installed and is now fully operational, with positive feedback from the client about the ease of use, stability, and low maintenance required.
Customer Testimonial
“DQCRANES’ aluminum portable gantry cranes were a game-changer. They’re lightweight yet sturdy enough for daily mold lifting, and the fixed height design simplified our workflow. The price was unbeatable for the quality!”– Operations Manager, Automotive Parts Manufacturer, Philippines
Safety Rules and Operation
- The operator should be familiar with the features and the way of operation of the crane.
- For the first lifting operation of each work shift, should not: No overloading. No tilt lifting. No lifting people.
- Load staying on the hook for long time under power off is not allowed.
- Tools are not allowed to put on top of the beam in case of hurting if falling down.
- In case of main power is off, all control switches should set to zero.
- When the crane is not at stage of work, the wheels should be braked.
- The crane is not allowed to be used when the wind is 6 degree and above.
Why Choose DQCRANES for the Philippines?
DQCRANES continues to serve industrial clients across Southeast Asia with:
- Custom aluminum gantry cranes from 0.5 ton to 5 ton
- Fast delivery and export service to the Philippines, Malaysia, Indonesia, Vietnam, and more
- High-performance materials and user-friendly designs
- Affordable pricing for small businesses and startups
If you're looking for a cheap gantry crane for sale in the Philippines or other regions, DQCRANES offers cost-effective, efficient, and safe lifting solutions tailored to your workshop or warehouse.
Contact DQCRANES today for a free consultation and quote.
FAQs About Aluminum Gantry Cranes
